215
CONTENTS
INTRODUCTION .............................................................................................. 3
CHAPTER 1. BASICS OF ROLLING TECHNOLOGICAL PROCESSES .... 5
1.1. Essence and main types of rolling ............................................................... 5
1.2. Rolling deformation zone .......................................................................... 10
1.3. Rolling lead ................................................................................................ 24
1.4. Rolling expansion ...................................................................................... 29
1.5. Force rolling conditions ............................................................................. 32
CHAPTER 2. TOOLS AND EQUIPMENT FOR ROLLING ......................... 38
2.1. Classification of rolling mills .................................................................... 38
2.2. General information about steel rolling ..................................................... 52
2.3. Feature of rolling steel sheets .................................................................... 65
2.4. Feature of cold and hot rolling steel pipes ................................................. 74
CHAPTER 3. FEATURES OF ROLLING OF
NON-FERROUS METALS
AND THEIR ALLOYS .................................................................................... 99
3.1. Non-ferrous metal assortment and applications ........................................ 99
3.2. Sheet rolling of copper and its alloys ...................................................... 108
3.3. Nickel sheet rolling .................................................................................. 111
3.4. Titanium sheet rolling .............................................................................. 111
CHAPTER 4. TECHNOLOGIES OF
ROLLING AND PRESSING AND
DRAWING ..................................................................................................... 114
4.1. Classification of combined combined processes for
processing metals and
their alloys ....................................................................................................... 114
4.2. Rolling pressing ....................................................................................... 120
4.3. Rolling drawing ....................................................................................... 123
4.4. Rolling-pressure ....................................................................................... 126
216
4.5. Casting and pressing ................................................................................ 129
4.6. Casting-rolling-pressing ........................................................................... 133
CHAPTER 5. COMPUTER SIMULATION OF
METAL PRESSURE
PROCESSING ................................................................................................ 140
5.1. Basic concepts and tasks of computer
simulation of metal forming
processes ......................................................................................................... 140
5.2. Computer simulation of rolling processes ............................................... 147
5.3. Computer simulation of drawing processes ............................................. 153
5.4. Computer simulation of combined rolling-pressing processes ............... 156
CHAPTER 6. MAIN TECHNOLOGICAL PROCESSES OF DRAWING .. 161
6.1. Indicators, types and advantages of the deformation of the
drawing process
......................................................................................................................... 161
6.2. Pull Force Requirements .......................................................................... 165
6.3. Factors Affecting Drawing Force and Stress ........................................... 167
6.4. Drawing equipment .................................................................................. 176
6.5. Drawing tools ........................................................................................... 189
6.6. Basic drawing technology ........................................................................ 196
6.7. Pipe drawing technology .......................................................................... 202
GLOSSARY.................................................................................................... 206
REFERENCES ............................................................................................... 208
